Graco Marine Sanitation System 204490 User Manual

Instructions  
306556S  
EN  
Topper Units  
Grease dispense unit with pneumatic pump elevator for easy drum replacement. For  
professional use only.  
Model 226013  
50:1 Ratio Fire-Ball Pump  
Model 244637  
75:1 Ratio President Pump  
®
®
5000 psi (34.5 MPa, 345 bar) Maximum Working Pres-  
sure  
4000 psi (27.6 MPa, 276 bar) Maximum Working  
Pressure  
100 PSI (0.68 MPa, 6.89 bar) Maximum Air Pressure  
80 PSI (0.55 MPa, 5.5 bar) Maximum Air Pressure  
Model 226018  
50:1 Ratio President Pump  
Model 204490, Elevator and Inductor  
without pump or hose kit  
®
4000 psi (27.6 MPa, 276 bar) Maximum Working  
Pressure  
80 PSI (0.55 MPa, 5.5 bar) Maximum Air Pressure  
Important Safety Instructions  
Read all warnings and instructions in this  
manual. Save these instructions.  
 
Warnings  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-  
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When  
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific  
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where  
applicable.  
WARNING  
FIRE AND EXPLOSION HAZARD  
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be  
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources, such as cigarettes and portable electric lamps.  
Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.  
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.  
Ground all equipment in the work area.  
Use only grounded hoses.  
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment  
until you identify and correct the problem.  
Keep a working fire extinguisher in the work area.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all  
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information  
about your material, request MSDS forms from distributor or retailer.  
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-  
facturer’s replacement parts only.  
Do not alter or modify equipment.  
Use equipment only for its intended purpose. Call your distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not kink or over bend hoses or use hoses to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
SKIN INJECTION HAZARD  
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may  
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical  
treatment.  
Do not point dispense valve at anyone or at any part of the body.  
Do not put your hand over the end of the dispense nozzle.  
Do not stop or deflect leaks with your hand, body, glove, or rag.  
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,  
checking, or servicing equipment.  
306556S  
3
 
 
Warnings  
WARNING  
TOXIC FLUID HAZARD  
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,  
inhaled, or swallowed.  
Know the specific hazards of the fluid you are using.  
Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,  
state, and national guidelines.  
Always wear protective eye wear, gloves, clothing, and respirator as recommended by the fluid and  
solvent manufacturer.  
MOVING PARTS HAZARD  
Moving parts can pinch or amputate fingers and other body parts.  
Keep clear of moving parts.  
Do not operate equipment with protective guards or covers removed.  
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,  
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.  
PERSONAL PROTECTIVE EQUIPMENT  
You must wear appropriate protective equipment when operating, servicing, or when in the operating  
area of the equipment to help protect you from serious injury, including eye injury, hearing loss,  
inhalation of toxic fumes, and burns. This equipment includes but is not limited to:  
• Protective eyewear, and hearing protection.  
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.  
4
306556S  
 
Installation  
Installation  
3. Connect the other end of the ground wire to a true  
earth ground. (Fig 1).  
Grounding  
The equipment must be grounded to reduce the risk  
of static sparking and electric shock. Electric or static  
sparking can cause fumes to ignite or explode.  
Improper grounding can cause electric shock.  
Grounding provides an escape wire for the electric  
current.  
Z
Y
Pump: Use a ground wire and clamp as shown in  
Fig 1.  
FIG. 1  
Air and fluid hoses: Use only electrically conductive  
hoses.  
Pressure Relief Procedure  
Air Compressor: Follow manufacturer’s recommen-  
dations.  
Follow the Pressure Relief Procedure whenever  
you see this symbol.  
Spray fun and dispensing valve: Ground through  
connection to a properly grounded fluid hose and  
pump.  
Fluid supply container: Follow your local code.  
Truck bed or platform: Follow your local code.  
This equipment stays pressurized until pressure is  
manually relieved. To help prevent serious injury from  
pressurized fluid, such as skin injection, splashing  
fluid and moving parts, follow the Pressure Relief  
Procedure when you stop spraying and before  
cleaning, checking, or servicing the equipment.  
Solvent pails used when flushing: Follow your local  
code. Use only metal pails, which are conductive,  
placed on a grounded surface. Do not place the pail  
on a nonconductive surface, such as paper or card-  
board, which interrupts the grounding continuity.  
1. Close the pump’s air regulator.  
To maintain grounding continuity when flushing or  
relieving pressure: Hold a metal part of the dispens-  
ing valve firmly to the side of a grounded metal pail,  
then trigger the valve.  
2. Close the supply pump’s bleed-type master air valve  
(required in this system).  
3. Hold a metal part of the dispensing valve firmly to a  
grounded metal waste container and open the dis-  
pensing valve until pressure is fully relieved.  
Grounding the Pump  
1. Remove the ground screw (Z) and insert through  
the eye of the ring terminal at the end of ground wire  
(Y).  
If you suspect that the dispensing valve, extension, or  
grease fitting coupler is clogged, or that pressure has  
not been fully relieved after following the steps above,  
VERY SLOWLY loosen the coupler or hose end cou-  
pling and relieve pressure gradually, then loosen com-  
pletely and clear the clog.  
2. Fasten the ground screw back into the pump and  
tighten securely.  
306556S  
5
 
     
Installation  
Typical Installation  
3” (76 mm)  
1” (25 mm)  
supply lines  
(from ceiling)  
6” (152.4 mm)  
supply lines  
(through wall)  
bleed-type  
master air valve  
high pressure  
fluid shutoff valve  
5’ (1524 mm)  
mounting  
holes  
clearance  
for plumbing  
FIG. 2  
The Typical Installation (shown in fig 2) is only a guide  
for selecting and installing this system. It is not an actual  
system design. Contact your local Graco representative  
for assistance in designing a system to suit your particu-  
lar needs.  
4. Place the inductor plate (2, 18, or 22) on the mount-  
ing base (102).  
A
Positioning the Elevator  
1. Position the elevator where the ceiling is at least 8 ft  
(2.6 m) high. The elevator is 90 in (2.4 m) when fully  
raised.  
2. Provide adequate space in front of the elevator for  
changing drums and in back and on the side for  
plumbing.  
102  
Mounting the Elevator  
103  
104  
105  
1. Secure the elevator base (A) to the mounting base  
(102) using screws (104), lockwashers (103), and  
nuts (105). (Fig 3)  
FIG. 3  
5. Loosen the screws (68) of both support brackets  
(83). Slide the support (64) down far enough to  
allow installation of the pump in the inductor plate.  
Tighten the bracket screws lightly.  
2. Bolt the mounting base (102) to the floor for stability.  
3. Verify the elevator is level. Loosen on or two screws  
(104) on the elevator base and place shims under  
the base, if necessary.  
6
306556S  
 
 
Installation  
5. Tighten the lock nut (11 or 24) securely. Continue  
Mounting the Pump  
with Step 4 below.  
Models 226013, 226018, 244637  
1. Mount the pump support bracket (86). (FIG. 4)  
pump riser  
tube  
8 or 23  
11 or 24  
2 or 22  
pump intake  
slots  
86  
0.12” (3.2 mm)  
FIG. 5  
NOTE: The full length of the pump intake slots must be  
just below the bottom of the inductor cone.  
Model 204490  
FIG. 4  
Refer to FIG. 6 for Steps 1-3 below.  
2. Remove inductor plate nut (11 or 24), locking ring (8  
or 23) and o-ring (9). (FIG. 5)  
1. Lubricate the o-ring (20) in the inductor plate (18)  
with light, waterproof grease. (FIG. 6)  
3. In order, slide inductor plate nut (11 or 24), locking  
ring (8 or 23) and o-ring (9) on pump riser tube.  
(FIG. 5)  
2. Mount the pump on the pump support (64) so the  
fluid outlet faces front.  
3. Guide the pump intake valve as far as possible into  
the inductor plate, then tighten the set screws (19).  
Continue with Step 4 below.  
4. Adjust the inductor plate on the pump so that the  
pump intake is 0.12 in. (3.2 mm) above the mount-  
ing base.  
20  
19  
18  
FIG. 6  
306556S  
7
 
 
Installation  
All Models  
4. Connect one end of the 36 in. (914 mm) hose into  
the adapter and the other hose end into the  
snap-over valve’s (27) union (82). (FIG. 8)  
Refer to FIG. 7 for the following Steps.  
4. Loosen the pump support clamps again and raise  
the support (64) until it meets the pump base.  
5. Secure the President or Fire-Ball pump to the pump  
support mounting plates from the underside with the  
screws (68).  
The bleed-type master air valve is required in your  
system to relieve air trapped between this valve and  
the pump after the air is shut off. Trapped air can  
cause the pump to cycle unexpectedly and cause  
serious injury, including splashing in the yes or on the  
skin. Position the valve close to the pump.  
6. Tighten screws (68) on lower pump bracket (83).  
7. Slide the upper support bracket (83) up or down (the  
tubing of the pump support (64) will flex slightly)  
until the pump is in a true vertical position.  
85  
89  
8. Tighten the screws (68) on the upper bracket.  
68  
64  
83  
27  
FIG. 7  
Installing the Hoses and Valves  
E
NOTE: Use thread sealant on all male threads except at  
the swivel unions.  
FIG. 8  
5. Route the hose inside the arms of the pump support  
(64). (FIG. 7)  
1. Remove the plug from the top of the elevator cap  
and screw it into the air inlet (E) in the elevator base.  
6. Screw the hex nipple (115 or 99) from the outlet  
hose kit (91 or 97) to the pump outlet. (See Parts  
Drawing on Page 16.)  
1. Screw the restrictor valve assembly (42) into the  
elevator cap.  
7. Connect the kit’s swivel union (96) to the adapter  
with the opening in the valve (94) facing down. (See  
Parts Drawing on Page 18.)  
2. Screw the 1/4 x 1/8 npt adapter (85) into the restric-  
tor valve. (FIG. 8)  
3. Install the 1/4 x 3/8 npt adapter (89). (FIG. 8)  
8
306556S  
 
   
Installation  
8. Install a bleed-type master air valve on the pump’s  
air supply line.  
9. Install a fluid shutoff valve on the fluid supply line to  
shut off fluid to the pump.  
10. Finish assembling the hoses and fittings as shown  
on Parts Drawing Page 16.  
306556S  
9
 
Operation  
Operation  
NOTE: To adjust the elevator speed, turn the restrictor  
valve screw (46) clockwise to decrease the speed or  
counter clockwise to increase the speed.  
NOTICE  
Always close the ball valve (65) as soon as the  
inductor plate reaches the bottom of the drum, indi-  
cating the drum is empty. Allowing the pump to run  
without fluid will cause damage to the pump.  
6. Center an opened 400 lb (181.4 kg) drum under the  
inductor plate so the drum bottom touches the ele-  
vator base (A).  
Installing a Drum  
7. Make the top of the fluid concave by scooping fluid  
from the center to the sides of the container.  
8. Loosen the setscrews (73), holding pump mounting  
plates to the mounting bracket (C). Align the pump  
and inductor plate with the drum.  
Refer to FIG. 9 for the following instructions.  
NOTE: Keep your fingers and hands away from the  
sides of the drum or inductor plate to avoid pinching  
them when raising and lowering the pump.  
1. Relieve the pressure, see Pressure Relief Proce-  
dure, page 5.  
2. Close the ball valve (65). The handle will be at a 90°  
angle to the valve body.  
9. Push in the snap-over valve (27) to lower the pump  
while guiding the inductor plate into the drum.  
3. Open the bleed-type master air valve (F).  
10. Press down the pump and rock it back and forth to  
seat the inductor plate. This helps eliminate air  
trapped beneath the plate. Continue this action until  
fluid appears at the vent opening (D).  
4. Open the inductor plate vent by turning the knob  
(10) counter clockwise.  
5. Pull open the snap-over valve (27) to raise the ele-  
vator.  
11. Be sure that the pump is aligned vertically and  
tighten the set screws (73).  
46  
12. Close the inductor plate vent by turning the knob  
(10) clockwise.  
F
13. For Models 226013, 226018, and 244637 only:  
73  
a. Open the bleeder valve (94) at the pump outlet  
by turning the thumbscrew counter clockwise.  
b. Open the ball valve (65) until all air trapped in  
the pump and under the plate are pumped  
through the valve.  
65  
94  
C
47  
27  
c. Close the ball valve and the bleeder valve.  
A
10  
d. Regulate the pump speed with the ball valve  
handle.  
D
14. All Models: Always use the lowest possible pump  
pressure necessary for good delivery. Higher pres-  
sures cause premature pump wear and usually do  
not produce better results.  
FIG. 9  
10  
306556S  
 
     
Operation  
Removing a Drum  
1. Relive pressure, see Pressure Relief Procedure,  
page 5.  
2. Press in and hold the air-assist valve (47) until the  
inductor plate rises above the drum. Release the  
valve. (FIG. 9)  
3. Open the snap-over valve (27) and raise the eleva-  
tor to full height. (FIG. 9)  
NOTE: If you lose air pressure when reaching the drum  
chime, continue holding the air-assist valve and slowly  
pull out the snap-over valve until the chime is passed.  
Then, immediately close the snap-over valve to prevent  
raising the drum off the floor.  
306556S  
11  
 
 
Maintenance  
Maintenance  
Refer to FIG. 10 for reference numbers.  
NOTE: To avoid contaminating the fluid in the supply  
container, keep the pump intake and the inductor plate  
clean during the servicing operations. Place the parts on  
clean paper or rags.  
Removing the Pump  
27  
1. Relieve Pressure, see Pressure Relief Procedure,  
page 5.  
41  
11 or 24  
2. Remove the drum. Disconnect the air-assist hose  
(41).  
For Model 204490: Loosen the inductor plate set  
screws (19).  
For Models 226013, 226018, and 244637: Unscrew  
the locking nut (11 or 24), taking note of the number  
of turns needed.  
3. Push the snap-over valve (27) to lower the pump.  
FIG. 10  
4. Relieve pressure in the pump and disconnect the  
hoses.  
5. Disconnect the pump from the mounting bracket  
and remove it.  
Reinstalling the Pump  
1. Connect the pump to the mounting bracket.  
2. Attached hoses to pump.  
3. Pull the snap-over valve (27) to raise the pump.  
4. Attach drum. See Installing a Drum, page 10.  
NOTE: When attaching the pump to the inductor plate,  
turn the locking nut (11 or 24) the same number of turns  
noted in Removing the Pump, Step 2, or until you feel it  
settle in.  
12  
306556S  
 
       
Troubleshooting  
Troubleshooting  
Problem  
Cause  
Solution  
1. Close the inductor plate.  
1. Open inductor plate vent  
2. Loose inductor plate sleeve lock- 2. Tighten the locking nuts.  
Low flow or air sucked into pump or  
under inductor plate.  
ing nut  
3. Replace seals; See Parts Draw-  
3. Worn inductor seals  
Worn o-rings or seals  
ing Page 16.  
Remove valve, place in vise, disas-  
semble and replace parts as  
needed.  
Failure of snap-valve or air-assist  
valve  
306556S  
13  
 
 
Parts  
Parts  
Model 204490  
Model 244637  
Elevator and Inductor Plate Assembly  
Includes items 17, 25, 90, and 101  
Pump, Elevator, and Inductor Plate Assembly  
Includes items 21, 25, 90, 97, 101, and 107  
Ref Parts  
Ref  
No. No.  
Description  
Qty.  
No. Part No. Description  
Qty.  
17 204405 INDUCTOR PLATE ASSEMBLY  
See parts on page 14  
25 204461 WISHBONE SUPPORT ASSEMBLY  
See parts on page 16  
90 204385 PNEUMATIC ELEVATOR  
See manual 306287 for parts  
101205339 ELEVATOR BASE  
See parts below  
1
21 205669 INDUCTOR PLATE ASSEMBLY  
See Parts on Page 14  
25 204461 WISHBONE SUPPORT ASSEMBLY  
See parts on page 16  
90 204385 PNEUMATIC ELEVATOR  
See manual 306287 for parts  
97 205102 HOSE KIT  
See parts on page 18  
101 205339 ELEVATOR BASE  
See parts below  
107 239730 75:1 RATIO PRESIDENT PUMP  
See manual 308777 for parts  
1
1
1
1
1
1
1
1
1
Model 226013  
Pump, Elevator, and Inductor Plate Assembly  
Includes items 1, 25, 89, 90, 91 and 101  
Ref No. 101: Part No. 205339  
Elevator Base Assembly  
Includes items 102 - 105  
Ref  
No. Part No. Description  
1
Qty.  
204353 INDUCTOR PLATE ASSEMBLY  
See parts on page 14  
1
Ref  
25 204461 WISHBONE SUPPORT ASSEMBLY  
See parts on page 16  
89 239888 50:1 RATIO FIRE-BALL PUMP  
See manual 308883 for parts  
90 204385 PNEUMATIC ELEVATOR  
See manual 306287 for parts  
91 204467 HOSE KIT  
1
1
1
1
1
No. Part No. Description  
102 205340 BASE, elevator  
103 100018 LOCKWASHERS, spring, 1/2”  
104 100096 SCREW, hex hd cap, 1/2-13 x 2”  
105 100321 NUT, 1/2-13  
Qty.  
1
4
4
4
See parts on page 18  
101 205339 ELEVATOR BASE  
See parts below  
90  
89, 106, or 107  
Model 226018  
Pump, Elevator, and Inductor Plate Assembly  
Includes items 21, 25, 90, 97, 101, and 106  
Ref  
No. Part No. Description  
21 205699 INDUCTOR PLATE ASSEMBLY  
See part on page 14  
25 204461 WISHBONE SUPPORT ASSEMBLY  
See parts on page 16  
90 204385 PNEUMATIC ELEVATOR  
See manual 306287 for parts  
97 205102 HOSE KIT  
See parts on page 18  
101 205339 ELEVATOR BASE  
See parts below  
106 205395 50:1 RATIO PRESIDENT PUMP  
See manual 306674 for parts  
Qty.  
91 or 97  
1
102  
1
1
1
1
1
103  
104  
105  
1, 17, or 21  
14  
306556S  
 
 
Parts  
Ref No. 1: Part No. 204353  
6
Inductor Plate Assembly: 400 lb Drum size  
Fits 50:1 Fire-Ball In-Line Pump; Includes items 2-16  
Ref No.Part No. Description  
4
10  
3
14  
Qty.  
11  
8
2
3
4
5
6
7
204502  
100015  
100021  
104663  
100799  
100859  
PLATE, inductor, bare  
NUT, hex, mscr, 1/4-20 UNC-2a  
CAPSCREW, hex hd, 1/4-20 UNC-2a x 1”  
PLUG, pipe, 3/4 npt (f)  
SCREW, mach, rd hd, 1/4-20 x 1/2”  
SCREW, headless, full dog point, No.  
10-24 x 1/4”  
1
1
1
1
18  
1
16  
Tapered  
15  
7
shoulder  
faces up  
9
8
9
101644  
158776  
160865  
161107  
161162  
161287  
161288  
164432  
164497  
SLEEVE, coupling  
O-RING  
KNOB, vent  
NUT, locking  
1
1
1
1
1
1
6
1
1
5
12  
10  
11  
12  
13  
14  
15  
16  
SEAL, rubber  
13  
WIPER, inductor plate  
SEGMENT, full barrel  
CAP, vent  
Ref No. 1  
2
ROD, vent release  
Ref No. 17: Part No. 204405  
Inductor Plate Assembly: 400 lb Drum size  
Fits Monarch and President In-Line Pumps  
Includes items 3 - 7, 10, 12 - 16, 18 - 20  
Ref No.Part No. Description  
4
10  
3
6
14  
Qty.  
16  
3
4
5
6
7
100015  
100021  
104663  
100799  
100859  
NUT, hex, mscr, 1/4-20 UNC-2a  
CAPSCREW, hex hd, 1/4-20 UNC-2a x 1”  
PLUG, pipe, 3/4 npt (f)  
SCREW, mach, rd hd, 1/4-20 x 1/2”  
SCREW, headless, full dog point, No.  
10-24 x 1/4”  
1
1
1
18  
1
15  
7
20  
5
10  
12  
13  
14  
15  
16  
18  
19  
160865  
161162  
161287  
161288  
164432  
164497  
204507  
100556  
KNOB, vent  
SEAL, rubber  
WIPER, inductor plate  
SEGMENT, full barrel  
CAP, vent  
1
1
1
6
1
1
1
2
12  
19  
13  
ROD, vent release  
PLATE, inductor, bare  
SETSCREW, sq hd cup point, 5/16-18 x  
3/8”  
18  
Ref No. 17  
20  
160721  
O-RING, nitrile rubber  
1
Ref No. 21: Part No. 205699  
Inductor Plate Assembly: 400 lb Drum size  
Fits 50:1 President In-Line Pumps  
6
10  
3
4
14  
Includes items 3 - 7, 10, 12 - 16, and 22 - 24  
24  
16  
Ref No.Part No. Description  
Qty.  
23  
9
3
4
5
6
7
100015  
100021  
104663  
100799  
100859  
NUT, hex, mscr, 1/4-20 UNC-2a  
CAPSCREW, hex hd, 1/4-20 UNC-2a x 1”  
PLUG, pipe, 3/4 npt (f)  
SCREW, mach, rd hd, 1/4-20 x 1/2”  
SCREW, headless, full dog point, No.  
10-24 x 1/4”  
1
1
1
18  
1
15  
Large taper  
faces up  
7
5
10  
12  
13  
14  
15  
16  
22  
23  
24  
160865  
161162  
161287  
161288  
164432  
164497  
205698  
196219  
164962  
KNOB, vent  
SEAL, rubber  
WIPER, inductor plate  
SEGMENT, full barrel  
CAP, vent  
ROD, vent release  
PLATE, inductor, bare  
RING, locking  
1
1
1
6
1
1
1
1
1
12  
13  
Ref No. 21  
22  
NUT, collet  
306556S  
15  
 
Parts  
aa  
Ref. No. 27  
Ref. No. 42  
29  
36  
32  
Snap-Over Valve Assembly  
Includes items 28 to 40  
Restrictor Valve Assembly  
Includes items 43 to 46  
43  
46  
35  
34  
28  
40  
33  
38  
30  
44  
45  
37  
39  
1/8 npt  
31  
0729  
0730  
85  
42  
89  
62  
69  
68  
83  
70  
64  
83  
86  
61  
73  
79  
90  
65  
63  
82  
84  
27  
41  
0732B  
88  
74  
49  
77  
62  
66  
87  
Ref. No. 47  
47  
Air Assist Valve Assembly  
60  
Includes items 48 to 60  
50  
56  
3/8 npt  
52  
58  
51  
57  
53  
78  
59  
55  
48  
1/4 npt  
54  
0731  
16  
306556S  
 
 
Parts  
Ref No. 25: Part No. 204461  
Wishbone Support Assembly  
Ref  
No.  
61  
Ref  
No.  
27  
Part No. Description  
204560 HOSE, air, cpld 3/8 npt (m) 3/8”  
(9.6mm) ID, 18” (457 mm) long  
204561 HOSE, air, cpld 3/8 npt (m) 3/8”  
(9.6mm) ID, 36” (914 mm) long  
205610 SUPPORT, pump, lower  
205611 SUPPORT, pump, upper  
208393 BALL VALVE  
100016 LOCKWASHER, spring, 1/4”  
100057 CAPSCREW, hex hd, 5/16-18 x 3/4”  
100181 NUT, square, 6/16-18  
100214 LOCKWASHERS, 5/16”  
100333 CAPSCREW, hex hd, 1/4-20 x 1/2”  
100469 CAPSCREW, hex hd, 3/8-16 x 3/4”  
100421 SETSCREW, socket hd, cup point,  
5/16” x 3/8”  
100377 SCREW, hex socket hd, 1/4-20 x 5/8”  
150718 CLAMP, drum  
151243 ADAPTER, 1/8 npt(m)  
155541 UNION, 90° street, 1/4 npt (m x f)  
swivel  
155677 UNION, 90° adapter, 3/8 npt (f)  
155699 ELBOW, street, 3/8 npt (m x f)  
156580 ADAPTER, 3/8 npt(f) x 1/8 npt(m)  
156823 UNION, 1/4 npt(m x f) swivel  
158271 BRACKET, elevator riser tube, 1/8 npt  
158962 ELBOW, 90° street, 1/4 npt(f) x 1/8 npt  
(m)  
159840 ADAPTER, pump mounting, 1/4 npt(f) x  
1/8 npt(m)  
189211 BRACKET, pump mounting  
161466 MANIFOLD, air  
162505 UNION, swivel, 3/8 npt(m) x 1/2  
npsm(f) swivel  
150287 ADAPTER, 1/4 npt(m) x 3/8 npt(f)  
158256 UNION, swivel, 1/2 npt(m) x 3/8  
npsm(f) swivel (used with model  
226018 President pump only)  
Qty.  
Part No. Description  
202295 SNAP-OVER VALVE ASSEMBLY  
Includes items 28 - 40  
100272 LOCKWASHER, int. shkprf, No. 6  
104560 SCREW, oval hd, 6-32 3/8”  
154519 KNOB  
Qty.  
1
62  
2
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
63  
64  
65  
66  
68  
69  
70  
71  
72  
73  
1
1
1
4
11  
4
4
4
4
4
154526 WASHER  
154570 WASHEr  
154594 O-RING, buna-N  
155500 O-RING, nitrile rubber  
155811 SEAL, valve, nitrile rubber  
155921 SEAL, valve, nitrile rubber  
157160 HOUSING, valve  
157161 GUIDE, valve  
161129 STEM, valve, large  
161132 STEM, valve, small  
205418 HOSE, air, cpld 1/2 npt(m) 1/2” (13mm)  
ID, 6’ (1.8 m) long  
203743 RESTRICTOR VALVE ASSEMBLY  
Includes items 43 - 46  
101448 NUT, jam, 3/8-24  
157628 O-RING, nitrile rubber  
160162 HOUSING, valve  
160163 NEEDLE VALVE  
74  
76  
77  
78  
2
4
1
1
42  
1
43  
44  
45  
46  
47  
1
1
1
1
1
79  
80  
81  
82  
83  
84  
1
1
1
1
2
1
203842 AIR ASSIST VALVE ASSEMBLY  
Includes items 48 - 60  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
100063 PIN, cotter, 1/6” dia x 1/2”  
100068 LOCKWASHERS, spring, No. 6  
100072 NUT, hex, No. 6-32  
150902 SPRING, compression  
153348 GASKET, copper  
154519 KNOB  
154594 O-RING, buna-N  
155500 O-RING, nitrile rubber  
155811 SEAL, valve, nitrile rubber  
157161 GUIDE, valve  
1
1
1
1
1
1
1
1
1
1
1
1
1
85  
1
86  
87  
88  
2
1
1
89  
90  
1
1
160401 STEM, valve  
160402 HOUSING, valve  
160404 STUD, valve  
MOUNTING and CONNECTING PARTS  
0734  
0733  
1/8 npt  
3/8 npt  
REF. NO.  
QTY.  
81  
80  
1
76  
4
68  
11  
71  
4
72  
4
1
306556S  
17  
 
Parts  
Ref No. 91: Part No. 204467  
Fire-Ball Delivery Hose Kit  
Includes items 92 - 94, 96, and 115  
Ref No. 97: Part No. 205102  
President Delivery Hose Kit  
Includes items 94, 96, 98, 99, and 110  
Ref  
Ref  
No. Part No. Description  
Qty.  
No. Part No. Description  
Qty.  
92  
93  
100206 BUSHING, 1/2 npt(m) x 1/4 npt(f)  
109150 HOSE, fluid, cpld 1/4 npt(m)), 1/4”  
(6.4mm) ID, 6’ (1.83 m) long  
205528 VALVE, bleeder  
160878 UNION, 90°, 1/4 npt(f) swivel  
1
1
94  
96  
98  
205528 VALVE, bleeder  
1
1
1
160878 UNION, 90°, 1/4 npt(f) swivel  
109163 HOSe, cpld 3/8 npt(m), 3/8”  
(9.6mm) ID, 6’ (1.83 m) long  
94  
96  
1
1
1
99  
156849 NIPPLE, hex, 3/8 npt(m)  
1
1
115 156971 NIPPLE, 1/4 x 1/4 npt(m)  
110 100081 BUSHING, pipe, 1/2 npt(m) x 3/8  
npt(f)  
98  
94  
93  
1/2 npt  
94  
1/2 npt  
99  
115  
92  
3/8 npt 96  
1/4 npt 96  
110  
Dimensions  
90” (2.3 m) Maximum Height  
56” (1.4 m) Minimum Height  
30” (762 mm)  
24” (610 mm)  
18  
306556S  
 
 
Technical Data  
Technical Data  
See the pump instruction manual for Technical Data including Wetted Parts, Port Sizes, and so on.  
.
Topper Units  
US  
Metric  
Maximum fluid working pressure  
50:1 Ratio Fire-Ball Pump  
50:1 Ratio President Pump  
75:1 Ratio President Pump  
5000 psi  
4000 psi  
34.5 MPa, 345 bar  
28 MPa, 280 bar  
28 MPa, 280 bar  
4000 psi  
Maximum air pressure  
50:1 Ratio Fire-Ball Pump  
50:1 Ratio President Pump  
75:1 Ratio President Pump  
100 psi  
80 psi  
0.7 MPa, 7bar  
0.6 MPa, 6 bar  
0.6 MPa, 6 bar  
80 psi  
122 lb  
136 lb  
136 lb  
90 lb  
Weight  
Model 226013  
50:1 Ratio Fire-Ball Pump  
55 kg  
61 kg  
61 kg  
41 kg  
Model 226018  
50:1 Ratio President Pump  
Model 244637  
75:1 Ratio President Pump  
Model 204490  
Elevator and Inductor  
Maximum sound pressure tested at 100 psi (0.7 MPa, 7 bar) at 40 cycles per minute  
Model 226013  
50:1 Ratio Fire-Ball Pump  
77.8 dB(A)  
Maximum sound pressure tested at 100 psi (0.7 MPa, 7 bar) at 15 cycles per minute  
Model 226018  
50:1 Ratio President Pump  
80.9 dB(A)  
Model 244637  
75:1 Ratio President Pump  
80.9 dB(A)  
Maximum sound power lever tested in accordance with ISO 9614-2  
Model 226013  
50:1 Ratio Fire-Ball Pump  
85.6 dB(A)  
Maximum sound power lever tested in accordance with ISO 9614-2  
Model 226018  
50:1 Ratio President Pump  
94.6 dB(A)  
94.6 dB(A)  
Model 244637  
75:1 Ratio President Pump  
306556S  
19  
 
 
Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 306556  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 1956, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised November 2012  
 
 

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