Grizzly Air Compressor H8209 User Manual

MODEL H8209  
14-PIECE AIR TOOL KIT  
INSTRUCTION MANUAL  
COPYRIGHT © SEPTEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#JM9879 PRINTED IN CHINA  
 
7. AVOID ENTANGLEMENTS. Do not  
wear loose clothing, gloves, neck-  
ties, rings, bracelets, or other jewel-  
ry, which may get caught in moving  
parts, when operating this tool. Wear  
a protective hair covering to contain  
long hair.  
8. USE CORRECT AIR PRESSURE.  
Exceeding the maximum PSI rating  
of this tool may cause unpredictable  
operation or bursting.  
9. DISCONNECT AIR PRESSURE  
before servicing, changing accesso-  
ries, or moving to another location.  
Never leave this tool unattended  
when connected to air.  
10. SECURE TOOLING. Always verify  
tooling is secure before operation.  
11. SHARP SURFACES. DO NOT  
place hands near the tooling sur-  
faces when in operation.  
12. REMOVE ADJUSTING KEYS AND  
WRENCHES AFTER USE. These  
tools become dangerous projectiles  
if left on the tool when it is started.  
13. AVOID FLAMMABLES. Do not use  
this tool around any flammables that  
may be ignited by sparks.  
14. SECURE WORK. Use clamps or a  
vise to hold work when practical. It is  
safer than using your hand and frees  
both hands to operate tool.  
15. MAINTAIN TOOLS WITH CARE.  
Keep tools lubricated and clean  
for best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
16. DO NOT FORCE TOOL. It will do  
the job better and safer at the rate  
for which it was designed.  
17. CHECK FOR DAMAGED PARTS  
BEFORE USING. Check for bind-  
ing and alignment of parts, broken  
parts, part mounting, loose bolts,  
and any other conditions that may  
affect operation. Repair or replace  
damaged parts before operating.  
18. USE GOOD LIGHTING. Keep work  
area well lighted. Dark work areas  
increase risk of accidental injury.  
19. AVOID UNINTENTIONAL OPERA-  
TION. Always disconnect air when  
not in use, and do not carry tool with  
hand on trigger.  
20. USE  
THE  
RECOMMENDED  
ACCESSORIES. Consult owner’s  
manual for recommended acces-  
sories. Using improper accessories  
may increase the risk of injury.  
21. NEVER ALLOW UNTRAINED  
USERS TO USE THIS TOOL WHILE  
UNSUPERVISED.  
22. IF YOU ARE UNSURE OF THE  
INTENDED OPERATION, STOP  
USING TOOL. Seek formal training  
or research books or magazines that  
specialize in pneumatic tools.  
23. BE AWARE OF HOSE LOCATION.  
Hoses can easily become a tripping  
hazard when laid across the floor in  
a disorganized fashion.  
24. DO NOT USE UNDER THE  
INFLUENCE OF DRUGS OR  
ALCOHOL, OR WHEN TIRED.  
Nolistofsafetyguidelinesiscomplete,  
because every work environment is  
different. Always consider safety first  
and use common sense. Failure to  
use this tool with caution and respect  
could result in serious personal  
injury.  
-2-  
Model H8209 14-Piece Air Tool Kit  
 
Inventory  
Case  
1
2" Impact Wrench  
Tool Oil Bottle  
Blow Gun  
Tire Inflator  
1
2" Impact  
Teflon Tape  
Socket Set  
Quick Connect  
Fittings  
Air Hose  
4mm Hex Wrench  
Quick Coupler  
Figure 1. Model H8209 Inventory.  
Model H8209 14-Piece Air Tool Kit  
 
-3-  
OPERATIONS  
Impact Wrench  
Specifications  
Drive Size................................................12  
"
No Load Speed..........................7000 RPM  
Max. Torque...................230 ft/lb (310N.m)  
Air Inlet.....................................................14  
Air Hose ID...............................................38  
"
"
Operating Air Pressure.....................90 PSI  
Average Air Consumption................4 CFM  
Weight................................................5.4 lbs  
Read the manual before operation.  
Become familiar with this tool, its  
safety instructions, and its operation  
before beginning any work. Serious  
personal injury may result if safety  
or operational information is not  
understood or followed.  
Air Supply  
The impact wrench requires 90 PSI to  
operate correctly. To improve air tool  
lifespan, use a filter/lubricator/regulator  
setup shown in Figure 2.  
Quick  
Connector  
Quick  
Connector  
Lubricator  
Regulator  
Your  
Tool  
Air  
Compressor  
LUNG/EAR  
INJURY HAZARD!  
Wear protective  
equipment when  
using this tool.  
Quick  
Coupler  
Quick  
Coupler  
Air Hose  
Filter  
Figure 2. Installed filter lubricator  
regulator.  
ACCIDENTAL  
START HAZARD!  
Disconnect before  
service or tool  
changes.  
Otherwise, lubricate the impact wrench  
daily with a couple drops of pneumatic tool  
oil directly into the tool's air inlet fitting, as  
shown in Figure 3, before and after each  
use.  
AIR PRESSURE  
HAZARD!  
Never exceed 120  
PSI.  
Figure 3. Manual oiling.  
-4-  
Model H8209 14-Piece Air Tool Kit  
 
3. Pull the trigger until the appropriate air  
pressure is reached.  
4. If the pressure in the tire is too high,  
push the pressure release valve to  
bleed the excess pressure.  
EYE INJURY  
HAZARD!  
Wear protective  
equipment when  
using these tools.  
Pressure Gauge  
Impact Wrench  
Your new single hammer 12" drive impact  
wrench (Figure 2) will generate up to 230  
ft/lbs. of torque.  
Release Valve  
Inflator  
Only use thick-walled impact sockets with  
this air tool. The common thin-walled  
chrome sockets may explode if used as  
impact sockets causing serious injury.  
Figure 5. Tire inflator locations.  
Blow Gun  
1. Attach the blow gun to the air supply  
At the end of the handle you can adjust  
the torque setting by pushing the knob in  
and turning the knob to 1, 2, 3, or 4; 1 is  
the lowest torque setting.  
with the air hose.  
2. Aim the blow gun at the workpiece and  
pull the trigger. DO NOT point the blow  
gun in the direction of yourself or oth-  
ers.  
To change the impact rotation, push the  
slide button toward the front of the gun  
for clockwise rotation and to the rear for  
counterclockwise rotation.  
Daily Maintenance  
Your impact wrench MUST have 2-6  
drops of oil directly dropped into the air  
fitting before each use. In addition, we  
recommendusinganin-linefilter, lubricator,  
and regulator, as shown in Figure 2. If an  
in-line lubricator is not used, add 2-3 drops  
of oil into the tool air inlet every 2 hours of  
continued use.  
Rotation Button  
These procedures should be done  
after each use:  
Torque Setting  
Figure 4. Impact wrench locations.  
Tire Inflator  
Before putting the impact wrench  
away, put 2-6 drops of oil into the air  
supply fitting and momentarily operate  
the impact wrench to distribute the oil  
inside the tool.  
1. Connect the air hose to the tire infla-  
tor.  
Wipe the tool exterior and sockets with  
a slightly oiled cloth. Your goal is to  
leave a light film of oil on the tools to  
2. Connect inflator to the tire air valve.  
prevent rust.  
Model H8209 14-Piece Air Tool Kit  
-5-  
 
AIR IMPACT WRENCH  
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REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
PH8209001 HOUSING  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
PH8209024 CYLINDER  
PH8209025 ROTOR  
2
PH8209002 VALVE BUSHING  
PH8209003 REVERSE VALVE  
PH8209004 TRIGGER  
3
PH8209026 ROTOR BLADE  
PH8209027 REAR END PLATE  
4
5
PRP02M  
ROLL PIN 3 X 16  
P6001  
PH8209029 FRONT END PLATE  
PRP61M ROLL PIN 3 X 12  
BALL BEARING 6001ZZ  
6
PH8209006 VALVE STEM  
PH8209007 AIR INLET  
PH8209008 BALL SEAT  
7
8
PH8209031 COMPRESSION SPRING  
PH8209032 PIN 4 X 7  
9
PH8209009 COMPRESSION SPRING  
PH8209010 STEEL BALL  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
PH8209033 GASKET  
PH8209011 COVER  
PH8209034 REAR COVER  
PH8209012 AIR REGULATOR  
PSB15M  
PLW01M  
CAP SCREW M5-.8 X 20  
LOCK WASHER 5MM  
PORP009  
O-RING 8.8 X 1.9 P9  
PH8209014 COMPRESSION SPRING  
PH8209015 OIL SEAL  
PH8209037 FRONT RUBBER  
PH8209038 EXHAUST DEFLECTOR  
PH8209016 PILOT SET SCREW M5.-8 X 6  
PH8209017 BUSHING  
PS12M  
PHLP HD SCR M3-.5 x 6  
SET SCREW M5-.8 X 6  
PSS26M  
PH8209018 ANVIL  
PH8209041 C-CLIP 12MM  
PH8209019 HAMMER CAGE  
PH8209020 HAMMER PIN  
PH8209021 HAMMER DOG  
PH8209022 DRIVE CAM  
PORP006  
O-RING 5.8 X 1.9 P6  
PH8209043 RUBBER  
PSS20M  
SET SCREW M8-1.25 X 8  
PH8209045 OIL SEAL  
PH8209046 O-RING KIT  
PRP15M  
ROLL PIN 3 X 8  
 
ACCESSORIES  
102  
101  
103  
104  
105  
107  
108  
106  
109  
111  
110  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
101 PH8209101 TIRE INFLATOR  
102 PH8209102 HEX WRENCH 4MM  
103 PH8209103 SOCKET 14MM  
104 PH8209104 SOCKET 17MM  
105 PH8209105 SOCKET 19MM  
106 PH8209106 BLOW GUN  
107 PH8209107 FEMALE CONNECT FITTING  
108 PH8209108 MALE CONNECT FITTING  
109 PH8209109 AIR HOSE  
110 PH8209110 QUICK COUPLER  
111 PH8209111 TEFLON TAPE  
 

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