Grizzly Sander H8215 User Manual

MODEL H8215  
6" DUAL ACTION AIR SANDER  
INSTRUCTION MANUAL  
COPYRIGHT © AUGUST, 2007 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#JM9838 PRINTED IN CHINA  
 
SAFETY  
For Your Own Safety Read Instruction Manual  
Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous  
conditions. This manual uses a series of symbols and signal words which  
are intended to convey the level of importance of the safety messages. The  
progression of symbols is described below. Remember that safety messages by  
themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
Indicates an imminently hazardous situation which,  
if not avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, MAY result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
This symbol is used to alert the user to useful  
NOTICE  
information about proper operation of the equipment.  
Safety Instructions for Pneumatic Tools  
1. READ THIS MANUAL. This tool may  
cause personal injury if used incor-  
rectly. This manual contains proper  
safety and operating instructions that  
must be followed to reduce this risk.  
2. WEAR EYE PROTECTION. This  
tool may throw small fragments dur-  
ing operation, which may cause seri-  
ous eye injury. Always wear ANSI  
approved safety glasses or face shield  
to reduce your risk from this hazard.  
3. WEAR A RESPIRATOR. This tool  
may produce fine dust during oper-  
ation, which can cause respiratory  
injury if inhaled. Always wear a respi-  
rator NIOSH approved for the type of  
material being processed.  
4. WEAR HEARING PROTECTION.  
Operating this tool for prolonged time  
periods may damage your hearing.  
Your risk depends on length and fre-  
quency of use. To reduce your risk of  
this hazard, wear hearing protection.  
5. MAINTAIN SAFETY GUARDS. Your  
tool may be equipped with safety  
guards or other structural compo-  
nents designed to reduce the risk of  
injury during operation. Never modify  
or operate this tool with any guards or  
components removed or damaged.  
6. KEEP CHILDREN AWAY. Prevent  
children from injury by keeping them  
away from this tool. Disconnect and  
lock the tool away when not in use.  
Model H8215 6" Dual Action Air Sander  
-1-  
 
7. AVOID ENTANGLEMENTS. Do not  
wear loose clothing, gloves, neck-  
ties, rings, bracelets, or other jewel-  
ry, which may get caught in moving  
parts, when operating this tool. Wear  
a protective hair covering to contain  
long hair.  
8. USE CORRECT AIR PRESSURE.  
Exceeding the maximum PSI rating  
of this tool may cause unpredictable  
operation or bursting.  
9. DISCONNECT AIR PRESSURE  
before servicing, changing accesso-  
ries, or moving to another location.  
Never leave this tool unattended  
when connected to air.  
10. SECURE TOOLING. Always verify  
tooling is secure before operation.  
11. SHARP SURFACES. DO NOT  
place hands near the tooling sur-  
faces when in operation.  
12. REMOVE ADJUSTING KEYS AND  
WRENCHES AFTER USE. These  
tools become dangerous projectiles  
if left on the tool when it is started.  
13. AVOID FLAMMABLES. Do not use  
this tool around any flammables that  
may be ignited by sparks.  
14. SECURE WORK. Use clamps or a  
vise to hold work when practical. It is  
safer than using your hand and frees  
both hands to operate tool.  
15. MAINTAIN TOOLS WITH CARE.  
Keep tools lubricated and clean  
for best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
16. DO NOT FORCE TOOL. It will do  
the job better and safer at the rate  
for which it was designed.  
17. CHECK FOR DAMAGED PARTS  
BEFORE USING. Check for bind-  
ing and alignment of parts, broken  
parts, part mounting, loose bolts,  
and any other conditions that may  
affect operation. Repair or replace  
damaged parts before operating.  
18. USE GOOD LIGHTING. Keep work  
area well lighted. Dark work areas  
increase risk of accidental injury.  
19. AVOID  
UNINTENTIONAL  
OPERATION. Always disconnect air  
when not in use, and do not carry  
tool with hand on trigger.  
20. USE  
THE  
RECOMMENDED  
ACCESSORIES. Consult owner’s  
manual for recommended acces-  
sories. Using improper accessories  
may increase the risk of injury.  
21. NEVER ALLOW UNTRAINED  
USERS TO USE THIS TOOL WHILE  
UNSUPERVISED.  
22. IF YOU ARE UNSURE OF THE  
INTENDED OPERATION, STOP  
USING TOOL. Seek formal training  
or research books or magazines that  
specialize in pneumatic tools.  
23. BE AWARE OF HOSE LOCATION.  
Hoses can easily become a tripping  
hazard when laid across the floor in  
a disorganized fashion.  
24. DO NOT USE UNDER THE  
INFLUENCE OF DRUGS OR  
ALCOHOL, OR WHEN TIRED.  
No list of safety guidelines is complete, because every work environment is  
different. Always consider safety first and use common sense. Failure to use this  
tool with caution and respect could result in serious personal injury.  
-2-  
Model H8215 6" Dual Action Air Sander  
 
INTRODUCTION  
Foreword  
Specifications  
The  
specifications,  
details,  
and  
Sanding Pad............................................6"  
No Load Speed.......................10,000 RPM  
Air Consumption...............................4 CFM  
photographs in this manual represent  
the Model H8215 as supplied when the  
manual was prepared. However, owing to  
Grizzly’s policy of continuous improvement,  
changes may be made at any time with no  
obligation on the part of Grizzly.  
Air Inlet.....................................................14  
"
Required PSI.....................................90 PSI  
Maximum Sound Level......................84 dB  
Sandpaper Type....................................PSA  
If you have any comments regarding this  
manual, please write to us at the following  
address:  
Inventory  
A. Dual Action Air Sander  
Grizzly Industrial, Inc.  
C/O Technical Documentation  
P.O. Box 2069  
B. Oil Bottle  
1
C.  
/4" NPT Male Quick Connect Fitting  
D. 6" Sanding Disc  
Bellingham, WA 98227-2069  
A
Most importantly, we stand behind our  
tools. If you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
B
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
D
C
Phone: (570) 546-9663  
Fax: (800) 438-5901  
Figure 1. Model H8215 Inventory.  
Model H8215 6" Dual Action Air Sander  
-3-  
 
OPERATIONS  
To set up the Model H8215 Air Sander:  
1. DISCONNECT THE SANDER FROM  
THE AIR SUPPLY!  
2. Firmly holding the orbital shaft, rotate  
the spindle swivel lock against one of  
the spindle flats.  
3. Thread the sanding pad onto the drive  
spindle.  
Read the manual before operation.  
Become familiar with this tool, its  
safety instructions, and its operation  
before beginning any work. Serious  
personal injury may result if safety  
or operational information is not  
understood or followed.  
1
4. Install the 4" NPT male quick-connect  
fitting into the air inlet.  
5. Attach a 6" pressure sensitive adhesive  
(PSA) sanding disc to the sanding pad,  
as shown in Figure 2.  
Like all tools there is potential danger  
when operating this tool. Accidents  
are frequently caused by lack of  
familiarity or failure to pay attention.  
If normal safety precautions are  
overlooked or ignored, serious  
personal injury may occur.  
Orbital Shaft  
Swivel Lock  
Figure 2. Attaching sanding disc.  
-4-  
Model H8215 6" Dual Action Air Sander  
 
EYE INJURY  
HAZARD!  
Wear protective  
equipment when  
using this tool.  
LUNG/EAR  
INJURY HAZARD!  
Wear protective  
equipment when  
using this tool.  
ACCIDENTAL  
START HAZARD!  
Disconnect before  
service or tool  
changes.  
Operation  
1. Connect the tool to compressed air  
regulated at 90 PSI.  
AIR PRESSURE  
HAZARD!  
Never exceed 120  
PSI.  
2. Hold the sander firmly and press the  
throttle lever (Figure 3) to turn it ON.  
Throttle Lever  
Daily Maintenance  
The dual action sander MUST have 2-6  
drops of dcopped intthe air  
fitting before and after each use. A filter  
regulator set up is recommended, however  
an in-line lubricator is not recommended  
as excess oil in the tool could spray onto  
the workpiece.  
Regulator  
Knob  
Figure 3. Sander controls.  
Run the sander for a few minutes to eject  
excess oil, then wipe the tool down with a  
rag and begin sanding. Oil the tool after  
use or storage.  
3. Turn the regulator knob (Figure 3) to  
adjust the speed of the sanding disc.  
4. Remove pressure on the throttle lever  
These procedures should be done after  
each use:  
to stop the sander.  
5. When the sandpaper loses its effective-  
ness, remove sandpaper from the pad  
and install a new disc.  
Wipe the housing and tool bits with  
a dry cloth, or blow off the dust and  
debris with compressed air.  
6. To avoid accidental starting, discon-  
nect the sander from the air supply  
when it is not in use or when perform-  
ing maintenance.  
Check for damage to tooling, hoses,  
housing or other accessories.  
Model H8215 6" Dual Action Air Sander  
-5-  
 
H8215 PARTS LIST  
 
 
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REF PART #  
DESCRIPTION  
REF PART #  
PH8215025 MOTOR HOUSING  
PSB15M CAP SCREW M5-.8 X 20  
DESCRIPTION  
1
2
PSB48M  
PLW03M  
CAP SCREW M6-1 X 35  
LOCK WASHER 6MM  
FLAT WASHER 6MM  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
2-1 PW03M  
PH8215027 GASKET  
3
4
PH8215003 WAVY WASHER 6MM  
PH8215004 SPECIAL NUT  
PH8215028 HOUSING  
PH8215029 HOUSING GRIP  
4-1 PH8215004-1 BRASS BUSHING  
PEC015M  
PORS005  
E-CLIP 8MM  
5
PLN03M  
PH8215006 6" SANDING PAD  
PR29M INT RETAINING RING 32MM  
LOCK NUT M6-1  
O-RING 4.5 X 1.5 S5  
6
PH8215032 SPEED REGULATOR  
PH8215033 HANDING COVER  
PORS022.4 O-RING 21.9 X 2.0 S22.4  
PH8215035 AIR INLET PLUG  
7
8
PH8215008 WAVY WASHER 12MM  
PH8215009 DRIVE SPINDLE  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
P6201  
BALL BEARING 6201ZZ  
PH8215036 COMPRESSION SPRING  
PH8215037 VALVE STEM  
PH8215011 SPECIAL BOLT  
PH8215012 ORBITAL SHAFT  
PORP004  
PORS004  
PORS008  
O-RING 3.8 X 1.9 P4  
O-RING 3.5 X 1.5 S4  
O-RING 7.5 X 1.5 S8  
PSB38M  
CAP SCREW M5-.8 X 25  
PH8215014 WOODRUFF KEY  
PH8215015 ANVIL  
PH8215041 VALVE SEAT  
P6200  
BALL BEARING 6200ZZ  
PH8215042 TRIGGER BRACKET  
PH8215017 CYLINDER CAP  
PH8215018 ROTOR  
PH8215019 ROTOR BLADE  
PH8215020 CYLINDER  
PW04M  
PLW06M  
PN02M  
PS25M  
FLAT WASHER 10MM  
LOCK WASHER 10MM  
HEX NUT M10-1.5  
PHLP HD SCR M4-.7 X 35  
LOCK NUT M4-.7  
PRP44M  
PORP008  
PSB15M  
PEC03M  
ROLL PIN 3 X10  
PLN01M  
O-RING 7.8 X 1.9 P8  
CAP SCREW M5-.8 X 20  
E-CLIP 10MM  
PH8215048 TRIGGER  
PH8215049 1/4" NPT MALE AIR FITTING  
PH8215050 O-RING KIT  
 

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