Honeywell DVD Player IS4100 User Manual

IS4100 ScanQuest® Series  
Laser Scan Engine  
Installation and User’s Guide  
 
TABLE OF CONTENTS  
Introduction  
Design Specifications  
Design Specifications  
Default Settings  
Scanner Terminations  
iii  
 
INTRODUCTION  
Honeywell’s IS4125 ScanQuest® Engines are compact laser bar code scanners  
designed to be integrated with OEM devices. The ScanQuest series provides  
fast, accurate, reliable scanning in a compact, lightweight package.  
The IS4125 has built-in decoding for versatile OEM operations. The IS4125 has  
flash upgradeable firmware. The IS4110 non-decode engine is also available to  
be integrated with decode equipped OEM devices.  
Note: The manufacturer of the end equipment must register with agencies  
such as the Food and Drug Administration (FDA). The specifications  
required for registration are not obtainable until the OEM manufacturer  
uses the ScanQuest Engine in its final configuration. Therefore, it  
becomes the responsibility of the manufacturer who incorporates the  
scan engine into their product to comply with all federal laser safety  
regulations. The manufacturer must submit a Laser Product Report for  
the FDA in the US or similar forms as required by other countries.  
Honeywell will assist its customers in complying with the necessary  
procedures.  
Theory of Operation  
An object detection device is located behind the scanner window initiates the  
scanning process. The detection device is active as long as the unit is being  
powered. When the laser decodes a bar code, the scan engine transmits the  
data to the host system.  
If the same bar code stays in the field after successfully scanning, the laser stays  
on for approximately four seconds and then turns off. This prevents unintentional  
reads of the same bar code. To read the same symbol more than once, remove  
the object from the scan field for approximately one second and then present the  
symbol again.  
If the bar code and object is removed from the field during the scanning process,  
the laser turns off. In this stage, the scan engine’s computer remains on  
“standby”.  
However, if the object stays in the field, the laser remains on for up to  
2.5 seconds trying to detect the bar code. To reactivate the scanning sequence,  
remove the object.  
The RS232 interface unit can be activated to scan by a command from the host.  
When the unit is configured this way, the object detection is disabled  
automatically.  
1
 
 
INTRODUCTION  
Accessories  
The following are available:  
IS4125 Decoded Scan Engine Part Numbers  
PN  
DESCRIPTION  
MANUFACTURE/PART NO.  
Burndy BFC12X70A4  
19-07092 Flex Ribbon 12 Pos x 70mm  
M-07102  
M-07103  
Thru Hole 12 Pos ZIF Connector  
Flex Ribbon 12 Pos x 130mm  
Burndy FLWSLW125-1C7  
Burndy BFC12X30A4  
IS4110 Non-Decoded Scan Engine Part Numbers  
PN  
DESCRIPTION  
MANUFACTURE/PART NO.  
Burndy BFC10X130A4  
M-07104  
Flex Ribbon 10 POS x 130mm  
2
 
 
INTRODUCTION  
Components of the ScanQuest Scan Engine  
Figure 1: IS4110  
Figure 2: IS4125  
Scanner  
This aperture emits laser light.  
window:  
Object  
When a specified time has elapsed without any scanning,  
Detection  
Device:  
the unit will enter a “standby” mode. To reactivate the  
unit, present an object in front of the window.  
This IS4110 has a 10-position FFC/FPC cable and the  
IS4125 has a 12-position FFC/FPC cable. Refer to  
Scanner Termination starting on page 18.  
Ribbon Cables:  
3
 
 
INTRODUCTION  
Label Locations  
The serial number label is located on the bottom of the unit. On the top of the  
unit is the “avoid exposure” and model number label.  
The following are examples of these labels:  
Figure 3: Labels  
Maintenance  
Smudges and dirt on the unit’s window can interfere with the unit’s performance.  
If the window requires cleaning, use only a mild glass cleaner containing no  
ammonia. When cleaning the window, spray the cleaner onto a lint free, non-  
abrasive cleaning cloth then gently wipe the window clean.  
4
 
   
AUTOMATIC SCAN ACTIVATION  
An object detection device is located behind the scanner window initiates the  
scanning process. In short range mode the signal projects approximately  
101.61 mm – 177.84 mm (4" – 7") beyond the output window. In long range  
mode the signal projects approximately 228.61 mm – 330.21 mm (9" – 13")  
beyond the output window. The object detection device remains active as long  
as the unit is powered.  
When the unit remains dormant for a time, the laser will turn off. In this stage, the  
scan engine’s computer is on “standby”. To reactivate the unit, present an object  
within the scan field.  
APPLICATIONS AND PROTOCOLS  
The model number on each scan engine includes the scan engine number and  
communications protocol.  
Unit  
Communication Protocol(s)  
Type  
IS4110  
Laser Data  
Non-decode  
IS4125-41  
IS4125-76  
RS232 and Light Pen Emulation  
(Flash Upgradeable Firmware)  
Keyboard Wedge, Stand Alone Keyboard  
(Flash Upgradeable Firmware)  
Decode  
Standard  
IS4125-47  
IS4125-38  
Low Speed USB  
Keyboard Emulation or Serial Emulation Mode  
RS232 and Light Pen Emulation  
(Flash Upgradeable Firmware)  
IS4125-63  
Decode  
High-Density  
IS4125-163  
TTL, RS232  
5
 
   
DESIGN SPECIFICATIONS  
OPERATIONAL  
Light Source: VLD 650 ± 10 nm  
Designed to be used in CDRH Class II and  
IEC Class 2 laser products  
CDRH/IEC:  
UL:  
UL recognized component for Canada and  
US  
Standard: 25 mm to 200 mm (1" to 8")  
Depth of Field, UPC 100%  
(0.33 mm (13 mil) bar codes):  
High Density: 10 mm to 175 mm (0.4" to 6.9")  
Scan Speed: 52 scan lines per second minimum  
Scan Pattern: Single scan line  
Standard: 0.173 mm (6.8 mil)  
Resolution:  
High Density: 0.132 mm (5.2 mil)  
Roll, Pitch, Skew: 30°, 56°, 58° at 100 mm distance  
Sweep Angle: 60°  
40 mm (1.57") @ Face; 280 mm (11.00") @  
200 mm (8.00")  
Scan Width:  
Print Contrast: 35% minimum reflectance difference  
All standard 1D symbologies including GS1  
Decode Capability:  
DataBar  
IS4125  
RS232C, Light Pen Emulation,  
System Interfaces: Keyboard Wedge, Low Speed USB,  
RS232 TTL  
MAINTENANCE  
Window: Clean Periodically  
Specifications are subject to change without notice.  
6
 
   
DESIGN SPECIFICATIONS  
MECHANICAL  
Dimensions:  
IS4125  
45.7 mm L x 40.6 mm W x 18.5 mm D  
(1.8" L x 1.6" W x 0.73" D)  
Weight: 53 g. (1.87 oz.)  
Low profile ZIF 12-pin connector that accepts  
a 1 mm x 12 position FFC/FPC cable  
Termination:  
45.7 mm L x 40.6 mm W x 14 mm D  
(1.8" L x 1.6" W x 0.55" D)  
Dimensions:  
IS4110  
Weight: 45 g. (1.774 oz.)  
Low profile ZIF 10-pin connector that accepts  
a 1 mm x 12 position FFC/FPC cable  
Termination:  
ELECTRICAL  
Power: 0.6 watts  
Input Voltage: 5VDC ± 0.25V  
Operating Current: 120 mA typical @5VDC  
IS4125  
22 mA @ 5VDC – typical for RS232 C, TTL  
RS232 and Keyboard Wedge  
Sleep Current:  
Suspend Current: 1 mA @ 5VDC – typical for USB  
Idle Current: 58 mA typical @ 5VDC  
Power: 0.375 watts  
Input Voltage: 5VDC ± 0.25V  
IS4110  
Operating Current: 75 mA typical @ 5VDC  
Standby Current: 1.7 mA typical @ 5VDC  
Specifications are subject to change without notice.  
7
 
   
DESIGN SPECIFICATIONS  
ENVIRONMENTAL  
Operating  
Temperature:  
Storage  
-20°C to 50°C (-4°F to 122°F)  
-40°C to 70°C (-40°F to 158°F)  
Temperature:  
IS4125  
Humidity: 5% to 95% relative humidity, non-condensing  
Vibration: 7G over 10-500 Hz  
Light Levels: Up to 60,000 Lux (5,574 footcandles)  
COMPLIANCE  
Laser Class: Class 2; IEC 60825-1, EN 60825-1  
IS4110 EMC: FCC Part 15, ICES-003, EN 5022 Class A  
IS4125 EMC: FCC Part 15, ICES-003, EN 5022 Class B  
Specifications are subject to change without notice.  
8
 
   
IS4125 DEPTH OF FIELD  
Minimum Bar Code Element Width  
Standard  
High Density  
A
B
C
D
E
F
G
H
I
J
mm .17 .19  
.25  
.33 .53  
21  
.13  
5.2  
.16  
6.1  
.18  
.25  
.33  
mil 6.8 7.5 10.4 13  
7.2 10.4 13  
Figure 4. Depth of Field  
Specifications are subject to change without notice.  
9
 
 
IS4125 OBJECT DETECTION  
Figure 5. IS4125 Object Detection Field  
Please note certain ambient light conditions may interfere with the object  
detection mechanism, resulting in false activation of the engine. To mitigate the  
problem, please try one of the following suggestions:  
1. Avoid mounting the engine directly facing the ambient light source.  
2. Avoid mounting the engine facing a light-colored or reflective surface.  
3. Avoid mounting the engine towards a surface at a distance close to the  
long range (9" – 11") of object detection  
4. Configure the object detection range to short (4" – 7").  
10  
 
 
DESIGN SPECIFICATIONS  
Specifications for the Supplemental Window  
In applications where a secondary window is installed with the IS4125, the  
following recommendations should be followed in order to achieve the best  
performance. While these recommendations provide general guidelines for a  
successful integration and installation, it will take some testing to find exact  
parameters to optimize scan performance and auto detection in each application.  
The window should be tempered or chemically strengthened glass.  
The window should be of optical quality and have a transmission of 98%  
or greater between 600 nm – 700 nm.  
The window should be optically flat, clear, and free of inclusions,  
scratches and pits.  
The window should not have birefringence.  
The window should have an anti-reflective coating on both sides to  
minimize "ghost" images or reflections.  
The window should not be thicker than 2.0 mm.  
The window and the engine should be mounted in a way to avoid direct  
reflections of both the laser beam and LED of the object detection from  
hitting the scan engine.  
The angle between the window and the engine should be approximately  
15° to 20°, but should be adjusted as needed. See Figure 6.  
Figure 6. Supplemental Window Angle  
In rare instances where a supplemental window was previously installed and the  
factory default long range is enabled, the new object detection mechanism may  
behave differently. If this occurs, scan the Enable Short Range Object Detection  
bar code below to configure the engine to short range object detection.  
Enable Short Range Object Detection  
³
1
1
8
7
1
1
11  
 
   
DEFAULT SETTINGS  
Many functions of the IS4125 decode scan engine can be configured or  
enabled/disabled. The decode engine is shipped from the factory configured to a  
set of default conditions. The default parameter of the decode scan engine has  
an asterisk (*) in the charts on the following pages. If an asterisk is not in the  
default column then the default setting is OFF or disabled. Every interface does  
not support every parameter. If the interface supports a parameter, a check  
mark () will appear in interface column.  
RS232  
OR  
RS232  
TTL  
Light Keyboard  
Parameter  
Default  
USB  
Pen  
Wedge  
Enter Configuration Mode, After Any Scan  
 
  
*
Enter Configuration Mode, Only on First  
Scan  
Short Range Activation  
Long Range Activation  
Normal Scan  
  
  
  
  
  
  
  
  
*
*
Custom Scan  
DTR Activation  
DC2 Activation  
Address Based Activation  
“NOREAD” message Transmission  
Turn on Green LED during “NOREAD”  
Transmit  
  
  
  
*
*
Same Symbol Re-scan  
Green LED Identical Symbol  
Re-Scan Indicator  
1 Vs 2 Scan Buffers  
1
  
  
2X Redundancy (MECCA)  
Double Border Requirement  
(Large Intercharacter Space Requirement)  
  
Alternate Beeper Tone 1  
Alternate Beeper Tone 2  
Alternate Beeper Tone 3  
No Beeper tone  
  
  
  
  
  
*
Two Second Timeout  
12  
 
 
DEFAULT SETTINGS  
RS232  
OR  
RS232  
TTL  
Light Keyboard  
Parameter  
Default  
USB  
Pen  
Wedge  
No Two Second Timeout  
Razzberry Tone on Timeout  
No Tone on Timeout  
Three Beeps on Timeout  
Beep Before Transmit  
Beep After Transmit  
Baud Rate  
  
  
  
  
  
*
*
*
  
  
  
  
9600  
Parity  
Space  
  
  
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  
  
  
  
  
  
  
  
8 Data Bits  
7 Data Bits  
*
*
RTS/CTS  
Character RTS/CTS  
Message RTS/CTS  
ACK/NAK  
XON/XOFF  
*
No Intercharacter Delay  
1 Millisecond Intercharacter Delay  
5 Millisecond Intercharacter Delay  
10 Millisecond Intercharacter Delay  
25 Millisecond Intercharacter Delay  
100 Millisecond Intercharacter Delay  
DTR Input  
  
  
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  
  
  
  
  
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  
  
  
  
DTR Scan Disable  
“DE” Disable Command  
LRC Calc+ Transmit RS232  
Start LRC on first RS232 Byte  
Start LRC on Second RS232 Byte  
Carriage Return  
*
*
*
  
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  
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  
  
  
Line Feed  
STX Prefix  
ETX Suffix  
Tab Prefix  
Tab Suffix  
13  
 
DEFAULT SETTINGS  
RS232  
OR  
RS232  
TTL  
Light  
Pen  
Keyboard  
Wedge  
Parameter  
Default  
USB  
Prefix ID for UPC/EAN  
Suffix ID for UPC/EAN  
Bars High  
  
  
  
  
  
  
*
*
Spaces High  
  
Transmit as Scanned  
Transmit as code 39  
Poll Light Pen 5 volts  
No Poll Light Pen  
  
  
  
  
  
  
  
  
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  
  
  
  
  
  
  
  
  
*
Reverse Polarity Idle for Light Pen  
UPC  
  
  
  
  
  
  
  
  
  
  
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  
  
  
*
*
EAN  
Full ASCII code 39  
Code 39  
*
Codabar  
Code 128  
*
*
Code 93  
Code 11  
GS1 DataBar Enable  
GS1 DataBar ID “]e0”  
GS1 DataBar App ID “01”  
GS1 DataBar Check Digit  
GS1 DataBar Expanded Enable  
Expanded ID “]e0”  
*
*
*
*
GS1 DataBar Limited Enable  
GS1 DataBar Limited ID “]e0”  
GS1 DataBar Limited App ID “01”  
GS1 DataBar Limited Check Digit  
Interleaved 2 of 5  
*
*
*
*
Hong Kong Matrix 2 of 5  
Airline 2 of 5  
Minimum 1 Character Code Length  
Minimum 3 Character Code Length  
Minimum 6 character Code Length  
*
14  
 
DEFAULT SETTINGS  
RS232  
OR  
RS232  
TTL  
Light Keyboard  
Parameter  
Default  
USB  
Pen  
Wedge  
Set Minimum Character Length  
Set Character Lock Length  
Transmit UPC-A Number Sys  
UPC-A Check Digit Transmit  
Convert UPC-A to EAN-13  
Expand UPC-E  
  
  
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  
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  
  
  
  
  
  
*
*
UPC-E Check Digit Transmit  
UPC-E Leading 0 Transmit  
EAN-8 Check Digit Transmit  
EAN-13 Check Digit Transmit  
Convert EAN-8 to EAN-13  
“$” Prefix ID for UPC/EAN  
2 Digit Supplements (Scan)  
5 Digit Supplements (Scan)  
Bookland (Scan)  
  
  
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*
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  
Supplement Required  
Bookland to ISNB  
Transmit ISBN CD  
Mod 43 Check digit-Code 39  
Transmit Mod 43 Check Digit Code 39  
Transmit Start/Stop-Code 39  
CLSI Editing (Enable)  
*
ITF Check Digit  
Transmit Mod 10 ITF Check Digit  
2 of 5 Symbol Lengths  
Variable  
ISBN Reformatting  
Coupon Code 128  
  
  
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  
]C1 Transmit Coupon C128  
Coupon 128 Group Separator  
Italian Pharmaceutical  
Codabar Start & Stop Class  
ITF Minimum Symbol Length Test  
Matrix 2 of 5  
15  
 
DEFAULT SETTINGS  
RS232  
OR  
RS232  
TTL  
Light Keyboard  
Parameter  
Default  
USB  
Pen  
Wedge  
Matrix 2 of 5 Check Digit  
  
  
  
  
  
  
  
  
  
  
Hong Kong Matrix 2 of 5  
  
  
  
  
  
  
MSI-Plessy Test of Check Digit  
Enable MSI-Plessy Mod 10 Check Digit  
*
*
Enable MSI-Plessy Mod 10/10  
Check Digit  
Transmit MSI-Plessy Check Digit  
UK Plessy  
  
  
  
  
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  
  
UK Plessey Check Digit  
UK Plessey Special Format  
A to X conversion (UK)  
Scan Count Test Mode  
Scanability Test Mode  
Normal Scan/Operating Test Mode  
Default to ScanPal Communication  
parameters Code ID  
Code ID  
Sanyo 635 ECR Protocol  
Post Software ID characters  
“Newcode” Mode A  
“Newcode” Mode B  
SNI Beetle Mode  
BIO DATA Mode  
Enable Sineko Mode  
Enable Caps Lock Mode  
(for MI951 external wedge)  
Rochford Thompson Mode  
RTS Counter Toggle  
Beep on BEL RS232  
16  
 
DEFAULT SETTINGS  
RS232  
OR  
RS232  
TTL  
Light Keyboard  
Parameter  
Default  
USB  
Pen  
Wedge  
Retransmit of Same Code  
1st Configurable Prefix ID  
2nd Configurable Prefix ID  
1st Configurable Suffix ID  
2nd Configurable Suffix ID  
Clear all Configurable Prefixes and  
Suffixes  
SNI Beetle Mode  
AT Keyboard  
*
*
Type XT Keyboard  
Type PS2 Keyboard  
USA Keyboard  
Belgium Keyboard  
France Keyboard  
Germany Keyboard  
Spain Keyboard  
Italy Keyboard  
UK Keyboard  
IBM KDB4700 Financial Keyboard  
Alt Mode  
Auto Detection or Caps Lock  
User-Defined Caps Lock  
F0H Break Code Transmission  
800 Microsecond Delay-Enter Scan Code  
15 Millisecond Delay-Enter Scan Code  
7-5 Millisecond delay-Enter Scan Code  
*
*
17  
 
SCANNER TERMINATIONS  
IS4125-47 Connector Pin Assignments  
Honeywell provides a low profile ZIF 12-pin  
connector to connect to a 1 mm x 12 position  
FFC/FPC cable. The pin assignments are as follows:  
1
12  
Figure 7  
Pin  
Signal Name  
Function  
Input. 5VDC (± 0.25V)  
This requires 58 mA in standby and 120 mA peak.  
1
VCC  
2
Ground  
Receive  
PC Data  
PCClock  
KB Clock  
Transmit  
KB Data  
Signal and power ground.  
3
Input. Keyboard Wedge receive data from host.  
4*  
5*  
6*  
7
PCData  
PCClock  
KB Clock  
Output. RS232 transmit data from the scan engine.  
8*  
KB Data  
Output. 5V high with a 2 kHz pulse. This drain is the pin  
of a PFET type transistor that can source approximately  
100 mA of current. This output is the connection for an  
LED or other indicator (i.e. beeper+). It is recommended  
that the indicator is terminated directly to ground.  
Good Read  
Indicator  
9
Input. Collector of an NPN transistor that can sink  
approximately 100 mA of current. A current limiting pull-  
up resistor and Piezo type transducer (QMB- 111PXN or  
equivalent) is recommended.  
10  
Beeper -  
Input. Do not connect to this pin, Honeywell internal use  
only.  
11  
12  
Reserved Input  
LED -  
Negative connection for scan mode indicator.  
An external pull-up and LED are suggested. Maximum  
current is limited to 25 mA. This line is active low when  
the scanner is in the scanner mode (i.e. scan line is  
present).  
* Pins 4, 5, 6 and 8 main function is to transmit scan codes between the  
Keyboard Wedge and PC.  
18  
 
 
SCANNER TERMINATIONS  
IS4125-38 Connector Pin Assignments  
Honeywell provides a low profile ZIF 12-pin  
connector to connect to a 1 mm x 12 position  
FFC/FPC cable. The pin assignments are as follows:  
1
12  
Figure 8  
Pin  
Signal Name  
Function  
Input. 5 VDC (± 0.25V)  
This requires 58 mA in standby and 120 mA peak.  
1
VCC  
2
3
Ground  
Receive  
Signal and power ground.  
Input. RS232 receive data from host.  
Nominal ±12V signals.  
Data terminal ready signal from host.  
Nominal ±12V signals.  
4
DTR  
5
6
D-  
USB D- Data Line  
USB D+ Data Line  
D+  
Output. RS232 transmit data from the scan engine.  
Nominal ±12V signals.  
7
8
Transmit  
+USB_V  
+USB power from terminal defined per USB specification  
Output. 5V high with a 2 kHz pulse. This drain is the pin  
of a PFET type transistor that can source approximately  
100 mA of current. This output is the connection for an  
LED or other indicator (i.e. beeper+). It is recommended  
that the indicator is terminated directly to ground.  
Good Read  
Indicator  
9*  
Input. Collector of an NPN transistor that can sink  
approximately 100 mA of current. A current limiting pull-  
up resistor and Piezo type transducer (QMB- 111PXN or  
equivalent) is recommended.  
10*  
Beeper -  
Input. Do not connect to this pin, for Honeywell internal  
use only.  
11  
12  
Reserved Input  
LED -  
Negative connection for LED. An external pull-up and  
LED are suggested. Maximum current is limited to  
25 mA. This line is active low when the laser diode is  
active.  
* Pins 9 and 10 can be used together to form a push-pull type circuit. Pin 9  
becomes the Beeper + and Good - Read source whereas Pin 10 supplies the  
pathway to ground.  
19  
 
 
SCANNER TERMINATIONS  
IS4125-41, IS4125-63 & IS4125-76 Connector Pin Assignments  
Honeywell provides a low profile ZIF 12-pin  
connector to connect to a 1 mm x 12 position  
1
12  
FFC/FPC cable. The pin assignments are as follows:  
Figure 9  
Pin  
Signal Name  
Function  
Input. 5 VDC (± 0.25V)  
This requires 58 mA in standby and 120 mA peak.  
1
VCC  
2
3
Ground  
Receive  
Signal and power ground.  
Input. RS232 receive data from host.  
Nominal ±12V signals.  
Input. Either light pen source voltage (typical:+5VDC) when  
configured for wand emulation or RS232 Data Terminal  
Ready signal from host. Nominal ±12V signals.  
Light Pen  
Source/DTR IN  
4
Output.  
5
6
7
8
RTS  
Light Pen DATA  
Transmit  
RS232 Ready to send signal from the scan engine.  
Output. Wand emulation data, open collector output from  
the scan engine.  
Output. RS232 transmit data from the scan engine.  
Nominal ±12V signals.  
Input. RS232 Clear to send signal from host.  
Nominal ±12V signals.  
CTS  
Output. 5V high with a 2 kHz pulse. This drain is the pin of a  
PFET type transistor that can source approximately 100 mA  
of current. This output is the connection for an LED or other  
indicator (i.e. beeper+). It is recommended that the indicator  
is terminated directly to ground.  
Good Read  
Indicator  
9*  
Input. Collector of an NPN transistor that can sink  
approximately 100 mA of current. A current limiting pull-up  
resistor and Piezo type transducer (QMB- 111PXN or  
equivalent) is recommended.  
10*  
Beeper -  
Input. Do not connect to this pin. This pin is for Honeywell  
internal use only.  
11  
12  
Reserved Input  
LED -  
Negative connection for LED. An external pull-up and LED  
is suggested. Maximum current is limited to 25 mA. This line  
is active low when the laser diode is active.  
* Pins 9 and 10 can be used together to form a push-pull type circuit. Pin 9  
becomes the Beeper + and Good - Read source whereas Pin 10 supplies the  
pathway to ground..  
20  
 
 
SCANNER TERMINATIONS  
IS4125-163 Connector Pin Assignments  
Honeywell provides a low profile ZIF 12-pin  
connector to connect to a 1 mm x 12 position  
FFC/FPC cable. The pin assignments are as follows:  
1
12  
Figure 10  
Pin  
Signal Name  
Function  
Input. 5VDC (± 0.25V)  
This requires 58 mA in standby and 120 mA peak.  
1
VCC  
2
3
4
Ground  
Receive  
Signal and power ground.  
Input. RS232 receive data from host.  
Nominal ±12V signals.  
TTL Receive  
Input. +5/0V  
Output, RS232 Ready to send signal from the scan engine.  
Nominal ±12V signals.  
5
6
7
RTS  
TTL Transmit  
Transmit  
Output. +5/0V  
Output. RS232 transmit data from the scan engine.  
Nominal ±12V signals.  
Input. RS232 clear to send signal from host.  
Nominal ±12V signals.  
8
CTS  
Output. 5V high with a 2 kHz pulse. This drain is the pin of  
a PFET type transistor that can source approximately  
100 mA of current. This output is the connection for an  
LED or other indicator (i.e. beeper+). It is recommended  
that the indicator is terminated directly to ground.  
Good Read  
Indicator  
9*  
Input. Collector of an NPN transistor that can sink  
approximately 100 mA of current. A current limiting pull-up  
resistor and Piezo type transducer (QMB- 111PXN or  
equivalent) is recommended.  
10*  
11  
Beeper -  
Reserved Input  
LED -  
Input. Do not connect to this pin. This pin is for Honeywell  
internal use only.  
Negative connection for LED. An external pull-up and LED  
are suggested. Maximum current is limited to 25 mA.  
This line is active low when the laser diode is active.  
12  
* Pins 9 and 10 can be used together to form a push-pull type circuit. Pin 9  
becomes the Beeper + and Good - Read source whereas Pin 10 supplies the  
pathway to ground.  
21  
 
 
SCANNER TERMINATIONS  
IS4110 Connector Pin Assignments  
Honeywell provides a low profile ZIF 10-pin connector  
that accepts an FPC/FFC cable with a 1.0 mm Pitch  
and a 0.3 mm end thickness. This cable is available  
from Honeywell in various lengths.  
Figure 11  
The pin assignments are as follows:  
Pin  
Signal Name  
Function  
+5V +/-.25V supplied from terminal  
(100 mA minimum supply)  
1
VCC  
Open collector output. A black bar is indicated by a low  
signal. A 5K ohm pull-up resistor is recommended.  
2
3
Data Out  
Range Select  
Scan Sense  
Open collector input. A low on this line will put the scanner  
in long range (9” – 13”) activation mode. This line may be  
left unterminated for short range (4” – 7”) activation mode.  
TTL output. The signal pulses high once for each scan  
cycle (i.e. one scan in each direction). There are 35 scan  
pulses per second.  
4
5
Open collector active low output. This pin will go low  
whenever the scan mode is activated. It is capable of  
sinking 15 mA and can be used to activate an indicator  
light.  
Scan Mode  
Indicator  
Object Dectection  
Enable  
6
7
Do not connect to this pin.  
Power ground  
Ground  
TTL output. A low signal indicates an object is within the  
scan field. The signal remains low until the object is  
removed.  
8
Object Detect  
TTL low input. A low signal applied to this pin will activate  
the scan mode. High or open deactivates the scan mode.*  
9*  
Scan Enable  
Scan Enable  
TTL high input. A high signal applied to this pin will activate  
the scan mode. Low or open deactivates the scan mode.*  
10*  
* Use either pin 9 or pin 10 to activate the scan engine.  
22  
 
 
SCAN SENSE TIMING  
IS4110 Timing Diagram  
The SCAN SENSE pulse occurs once for each flip cycle. A flip cycle represents  
one scan in each direction (right to left then left to right from the scanner  
perspective). The HIGH to LOW transition of the SCAN SENSE signal initiates  
the start of the flip cycle.  
The frequency of the SCAN SENSE pulses is dependent on the frequency of the  
internal flipper. This varies from unit to unit from 26 Hz to 30 Hz. Therefore, the  
period of the SCAN SENSE pulses will vary from 33 ms to 39 ms.  
Figure 12: Timing Diagram  
23  
 
 
REGULATORY REQUIREMENTS AND WARNINGS  
Regulatory Requirements  
The IS4100 Series ScanQuest Laser Scan engines are designed to meet the  
requirements of CDRH Class II and IEC Class 2 laser products. CDRH Class  
II/IEC Class 2 are defined as follows:  
Emission Duration:  
Greater than 0.25 seconds  
Accessible Emission Limit: Less than 0.001 W (1.0 milliwatts) average  
radiant power  
The IS4100 series ScanQuest laser scan engine is registered with the Center for  
Devices and Radiological Health as a laser “component”. The addition of  
emission indicators, shut-down control, labeling and informational requirements  
are necessary to achieve compliance with the performance standard published in  
the Code of Federal Regulations (CFR), Title 21 Parts 1040.10 and 1040.11.  
Therefore, it is the responsibility of the manufacturer who incorporates the scan  
engine into their product to provide the additional performance, labeling and  
informational requirements necessary to comply with all federal laser safety  
regulations.  
Federal law requires that all laser products introduced into commerce in the  
United States be registered with the CDRH, US Food and Drug Administration  
through submittal of a Laser Safety Report. The manufacturer of the end  
equipment must obtain approval and certification from agencies such as the  
FDA.  
The specifications required for agency approval are not obtainable until the  
ScanQuest engine is used in its final configuration. Metrologic is unable to fulfill  
these requirements because the scan engine will operate differently depending  
upon where it is used as a component. The following information concerning the  
scan engine appears on the shipping label:  
THIS DEVICE DOES NOT COMPLY WITH 21 CFR 1040.  
USE ONLY AS A COMPONENT.  
Manufacturers incorporating unmodified ScanQuest engines into their product may  
reference the following accession number on items in their Laser Product Report  
that request information concerning features inherent in the ScanQuest engine  
design.  
Accession Number: 8820576-14, -19  
If the product is to be used in another country, they must fulfill the requirements  
for that country. Refer to one of the following sections Europe on page 25,  
United States on page 26 or Canada on page 27 for further explanation.  
24  
 
 
REGULATORY REQUIREMENTS AND WARNINGS  
Europe  
The CE Mark is required on products with IS4110 and IS4125 Scan Engines if  
the products are to be imported into European Economc Area (EEA) countries.  
Use of the CE Mark requires compliance with Directives and standards  
dependent upon the type of product. Information may be found at  
Laser Safety  
EN 60825-1:1994+A1+A2 “Safety of Laser products”.  
EN 60825-1: 2007 is required after September 1, 2010..  
Compliance with this standard is required for the product to bear the CE mark.  
Note: Non EEA countries may impose additional testing/certification  
requirements.  
EMC  
The IS4125 has been tested to meet Class B EMC Standards. The integrator is  
responsible to maintain proper EMC techniques to maintain this performance  
level.  
Certain combinations of ScanQuest scan engines and associated electronics  
may require certification of compliance with the European EMC Directive. EMC  
compliance of finished products in Europe can be accomplished by the following  
method:  
The manufacturer may certify to the EC’s Electromagnetic Compatibility  
Directive 2004/108/EC. Compliance is required for the product to bear the  
CE Mark.  
Note: Non EEA countries may impose additional testing/certification  
requirements.  
Electrical Safety  
The scan engines are built to conform to the European Low Voltage Directive  
2006/95/EC.  
25  
 
 
REGULATORY REQUIREMENTS AND WARNINGS  
United States  
Laser Safety  
To assist with the FDA filing requirements (refer to Regulatory Requirements on  
page 24), Metrologic has registered the scan engine with the FDA as a  
component. Customers can contact CDRH at the following address:  
Food and Drug Administration  
Center for Devices and Radiological Health  
Light Products Branch (HFX-312)  
Office of Compliance  
2098 Gaither Road  
Rockville, MD 20850  
Tel: 301-594-4654  
Requirements for laser products are described in CFR (Code of Federal  
Regulation) Title 21, part 1040.10 & 1040.11 from the Government Printing Office.  
Copies can be ordered by calling 202-512-1800, ordering on line from  
Superintendent of Documents  
PO Box 371954  
Pittsburgh, PA 15250-7954  
Note: State and local governments may regulate the use products containing  
lasers. The manufacturer should consult the applicable government  
regulations for more information.  
EMC  
The IS4125 has been tested to meet Class B EMC Standards. The integrator is  
responsible to maintain proper EMC techniques to maintain this performance  
level.  
Certain combinations of scan engines and associated electronics may require  
testing to insure compliance with the following Federal Communications  
Commission regulation: 47 CFR Part 15  
Note: When using the scan engine with RF equipment, modems, etc. may  
require examination(s) to the standard(s) for the specific equipment  
combination. It is the manufacturers’ responsibility to comply with the  
applicable federal regulation(s).  
26  
 
 
REGULATORY REQUIREMENTS AND WARNINGS  
Canada  
Laser Safety  
The Radiation Protection Bureau currently accepts products meeting the FDA  
standards in Canada. For more information contact:  
Radiation Protection Bureau  
775 Brookfield Road  
Ottawa, Ontario K1A 1C1  
EMC  
The IS4125 has been tested to meet Class B EMC Standards. The integrator is  
responsible to maintain proper EMC techniques to maintain this performance  
level.  
Products meeting FCC 47 CFR Part 15 will meet Industry Canada interference-  
causing equipment standard for digital apparatus. Additional testing is not  
required.  
A written notice indicating compliance must accompany the apparatus to the end  
user. The notice shall be in the form of a label that is affixed to the apparatus.  
The notice may be in the form of a statement included in the user’s manual if,  
because of insufficient space or other restrictions, it is not feasible to affix a label  
to the apparatus.  
Warnings  
United States  
WARNING:  
IS4110 scan engines do not include control circuitry and therefore do not incorporate a  
laser beam timeout. This feature is necessary for compliance to CDRH Class II and /or  
IEC Class 2 unless laser product modifications that change the requirement are made.  
German  
WARNUNG:  
Die Scanner IS4110 verfügen über keinen Steuerungsschaltkreis und daher auch nicht  
über einen Timeout des Laserstrahls. Diese Eigenschaft ist jedoch nötig zur Konformität  
mit den Normen CDRH Class II und/oder IEC Class 2, außer es werdenn Modifikationen  
des Laserprodukts vorgenommen, die zugleich die Anforderungen erfüllen.  
French  
AVERTISSEMENT:  
Comme les scanner IS4110 ne sont pas équipés d'un circuit de commande, il n'y a pas  
de temps imparti pour le faisceau du laser. La conformité aux normes CDRH ClassII  
et/ou IEC Class 2 exige cependant cette propriété, sauf si les produits laser sont  
modifiés de facon à ce que ces exigences shangent aussi.  
Italian  
ATTENZIONE!  
Gli scanner IS4110 non dispongono di un circuito di regolazione e quindi neanche di un  
timeout del raggio laser. Tuttavia questa caratteristica è necessaria ai fini della  
conformità con le norme CDRH Class II e/o IEC Class 2, a meno che non vengano  
effettuate modifiche del prodotto laser che mutino a loro volta I requisiti da soddisfare.  
27  
 
   
LIMITED WARRANTY  
Honeywell International Inc. ("HII") warrants its products and optional accessories to be free  
from defects in materials and workmanship and to conform to HII’s published specifications  
applicable to the products purchased at the time of shipment. This warranty does not cover  
any HII product which is (i) improperly installed or used; (ii) damaged by accident or  
negligence, including failure to follow the proper maintenance, service, and cleaning  
schedule; or (iii) damaged as a result of (A) modification or alteration by the purchaser or  
other party, (B) excessive voltage or current supplied to or drawn from the interface  
connections, (C) static electricity or electro-static discharge, (D) operation under conditions  
beyond the specified operating parameters, or (E) repair or service of the product by anyone  
other than HII or its authorized representatives.  
This warranty shall extend from the time of shipment for the duration published by HII for the  
product at the time of purchase ("Warranty Period"). Any defective product must be returned  
(at purchaser’s expense) during the Warranty Period to HII factory or authorized service  
center for inspection. No product will be accepted by HII without a Return Materials  
Authorization, which may be obtained by contacting HII. In the event that the product is  
returned to HII or its authorized service center within the Warranty Period and HII determines  
to its satisfaction that the product is defective due to defects in materials or workmanship, HII,  
at its sole option, will either repair or replace the product without charge, except for return  
shipping to HII.  
EXCEPT AS MAY BE OTHERWISE PROVIDED BY APPLICABLE LAW, THE FOREGOING  
WARRANTY IS IN LIEU OF ALL OTHER COVENANTS OR WARRANTIES, EITHER  
EXPRESSED OR IMPLIED, ORAL OR WRITTEN, INCLUDING, WITHOUT LIMITATION,  
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR  
PURPOSE, OR NON-INFRINGEMENT.  
HII’S RESPONSIBILITY AND PURCHASER’S EXCLUSIVE REMEDY UNDER THIS  
WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE  
PRODUCT WITH NEW OR REFURBISHED PARTS. IN NO EVENT SHALL HII BE LIABLE  
FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, AND, IN NO EVENT,  
SHALL ANY LIABILITY OF HII ARISING IN CONNECTION WITH ANY PRODUCT SOLD  
HEREUNDER (WHETHER SUCH LIABILITY ARISES FROM A CLAIM BASED ON  
CONTRACT, WARRANTY, TORT, OR OTHERWISE) EXCEED THE ACTUAL AMOUNT  
PAID TO HII FOR THE PRODUCT. THESE LIMITATIONS ON LIABILITY SHALL REMAIN  
IN FULL FORCE AND EFFECT EVEN WHEN HII MAY HAVE BEEN ADVISED OF THE  
POSSIBILITY OF SUCH INJURIES, LOSSES, OR DAMAGES. SOME STATES,  
PROVINCES, OR COUNTRIES DO NOT ALLOW THE EXCLUSION OR LIMITATIONS OF  
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR  
EXCLUSION MAY NOT APPLY TO YOU.  
All provisions of this Limited Warranty are separate and severable, which means that if any  
provision is held invalid and unenforceable, such determination shall not affect the validity of  
enforceability of the other provisions hereof. Use of any peripherals not provided by the  
manufacturer may result in damage not covered by this warranty. This includes but is not  
limited to: cables, power supplies, cradles, and docking stations. HII extends these warranties  
only to the first end-users of the products. These warranties are non-transferable.  
The duration of the limited warranty for the IS4110 and IS4125 is two (2) year(s). The  
accessories have a 90 day limited warranty from the date of manufacture.  
28  
 
 
INDEX  
A
I
Adapter Cable ...............................2  
Applications and Protocols ............5  
Assignments  
IEC........................................ 6, 7, 8  
Indicators  
LED............................... 2, 18–22  
Interfaces .............................. 6, 7, 8  
Introduction ................................... 1  
IR Sensor.................................. 1, 3  
pin .............................................3  
B
Beam Width...........................6, 7, 8  
Beeper.......................12–17, 18–22  
K
Keyboard Wedge ........ 5, 12–17, 18  
Kit  
C
demo......................................... 2  
Cable  
adapter ................................2, 11  
FFC/FPC ...............................3, 7  
flex ribbon..................2, 3, 18–22  
CDRH....................................6, 7, 8  
Clean.....................................6, 7, 8  
Communication Protocols..............5  
Compliance .....................25, 26, 27  
Connector..........................2, 18–22  
Contrast.................................6, 7, 8  
Current ..........................................7  
Customer Service........................28  
L
Labels ........................................... 4  
LED............................................... 2  
Light Pen Emulation.. 5, 6, 7, 8, 12–  
17, 20  
Light Source.......................... 6, 7, 8  
Long Range Mode ............ 5, 17, 22  
M
Maintenance ..................... 4, 6, 7, 8  
Mechanical.................................... 7  
D
N
Data.......................................18–22  
Decode......................1, 2, 5, 6, 7, 8  
Default Setting.......................12–17  
Dimensions....................................7  
Non-Decode.......................... 1, 2, 5  
NPN ...................................... 18, 19  
O
E
Object Sensor ............................... 5  
OEM........................................ 1, 11  
Operating Current ..................... 7, 8  
Operation ...................................... 1  
Operational ........................... 6, 7, 8  
Output Window ......... 3, 4, 5, 6, 7, 8  
Electrical  
safety...................................7, 25  
Electrical Specifications.................7  
F
FDA...................................1, 26, 27  
Flex Ribbon Cable.....................2, 3  
Functions...............................12–17  
P
Parameter ............................. 12–17  
PC................................................. 2  
PFET......................... 18, 19, 20, 21  
Pin Assignments ................... 18–22  
Pinout.................................... 18–22  
Protocols....................................... 5  
G
Green LED ....................................2  
Ground ..................................18–22  
H
Host.........................................1, 17  
30  
 
 
INDEX  
R
System Interfaces ......... 1, 5, 6, 7, 8  
Red LED........................................2  
Regulatory Requirements  
T
Canada Laser Safety...............27  
Europe Laser Safety................25  
United States Laser Safety......26  
Repair..........................................28  
Ribbon Cable.............................2, 3  
RMA ............................................28  
RS232 ...............2, 5, 12–17, 20, 21  
Termination................................... 7  
Transducer.................................... 2  
TTL ....................... 5, 12–17, 21, 22  
U
UL ......................................... 6, 7, 8  
USB ........................................ 5, 19  
S
V
Scan Field .................................1, 5  
Scan Lines.............................6, 7, 8  
Scan Pattern..........................6, 7, 8  
Scan Sense.................................22  
Scan Sense Timing .....................23  
Scan Speed...........................6, 7, 8  
Short Range Mode ........................5  
Specifications ..................6, 7, 8, 11  
Standby  
VCC ...................................... 18–22  
Voltage.......................................... 7  
W
Warnings..................................... 27  
Warranty ..................................... 28  
Weight....................................... 7, 8  
Window........................... 6, 7, 8, 11  
Z
current .......................................7  
Supplemental Window.................11  
ZIF ................................ 2, 7, 18–22  
31  
 
CUSTOMER SUPPORT  
Technical Assistance  
If you need assistance installing or troubleshooting your device, please call your  
distributor or the nearest technical support office:  
North America/Canada  
Telephone: (800) 782-4263  
Latin America  
Telephone: (803) 835-8000  
Telephone: (800) 782-4263  
Brazil  
Telephone: +55 (21) 3535-9100  
Fax: +55 (21) 3535-9105  
Mexico  
Telephone: (803) 835-8000  
Europe, Middle East, and Africa  
Telephone: +31 (0) 40 7999 393  
Fax: +31 (0) 40 2425 672  
Hong Kong  
Telephone: +852-29536436  
Fax: +851-2511-3557  
Singapore  
Telephone: +65-6842-7155  
Fax: +65-6842-7166  
China  
Telephone: +86 800 828 2803  
Fax: +86-512-6762-2560  
Japan  
Telephone: +81-3-3839-8511  
Fax: +81-3-3839-8519  
Online Technical Assistance  
You can also access technical assistance online at www.honeywellaidc.com.  
32  
 
   
CUSTOMER SUPPORT  
Product Service and Repair  
Honeywell International Inc. provides service for all its products through service  
centers throughout the world. To obtain warranty or non-warranty service, contact  
the appropriate location below to obtain a Return Material Authorization number  
(RMA #) before returning the product.  
North America  
Telephone: (800) 782-4263  
Latin America  
Telephone: (803) 835-8000  
Telephone: (800) 782-4263  
Fax: (239) 263-9689  
Brazil  
Telephone: +55 (21) 3535-9100  
Fax: +55 (21) 3535-9105  
Mexico  
Telephone: +52 (55) 5203-2100  
Fax: +52 (55) 5531-3672  
Europe, Middle East, and Africa  
Telephone: +31 (0) 40 2901 633  
Fax: +31 (0) 40 2901 631  
Hong Kong  
Telephone: +852-29536436  
Fax: +851-2511-3557  
Singapore  
Telephone: +65-6842-7155  
Fax: +65-6842-7166  
China  
Telephone: +86 800 828 2803  
Fax: +86-512-6762-2560  
Japan  
Telephone: +81-3-3839-8511  
Fax: +81-3-3839-8519  
Online Product Service and Repair Assistance  
You can also access product service and repair assistance online at  
33  
 
 
 
 
Honeywell Scanning & Mobility  
9680 Old Bailes Road  
Fort Mill, SC 29707  
00-02257 Rev E  
May 2010  
 

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